General data
| Parameter | Value |
|---|---|
| Mounting positions for application modules | 2 |
| Electrical connection | CEE (16 A) for connecting to room infrastructure Preconfigured modular plug for connecting to another CP Factory station |
| Pneumatic connection | Hose coupling for connecting to room infrastructure Preconfigured modular plug for connecting to another CP Factory station |
| Operating voltage | 400 VAC |
| Operating pressure | 6 bar |
| 2x Controller | Siemens CPU 1512SP One PLC per half of the station. One of both halves encompasses the bypass belt as well as the third belt with the application module. |
| 2x HMI | Siemens Simatic TP700 Comfort One HMI panel per PLC |
| I/O for base module | 8 DI / 4 DO onboard for PLC +K1-K5-KF1 20 DI / 11 DO onboard for PLC +K3-K5-KF1 |
| 3x Stopper unit | Pneumatic stopper cylinder with one end-position sensor 4x carrier detection & identification: inductive RFID Read-Write-Head |
| Belt drive | 24 VDC motor bi-directional controller with slow and high speed |
| RFID | 2x Turk BLCEN-2M12MT-2RFID-A bus node with 3 read-write-heads |
| Junction | Pneumatic rotary cylinder with two end-position sensors |
| Other sensors | 4x carrier detection: optoelectrical Sensors for collision avoidance when joining belt and bypass |
| Dimenions (H x W x D) | 980 mm x 1200 mm x 800 mm |
PLC inputs & outputs
Half without bypass (PLC +K1-K5-KF1): identical to CP-F-LINEAR
Digital inputs
| Description | Reference tag | PLC address |
|---|---|---|
| FALSE = Emergency stop not acknowledged | +K1-F2-KF1 | %I0.0 |
| TRUE = Stopper cylinder in lower end position | +G1-BG20 | %I1.0 |
| TRUE = Carrier ident code bit 0 detected | +G1-BG21 | %I1.1 |
| TRUE = Carrier ident code bit 1 detected | +G1-BG22 | %I1.2 |
| TRUE = Carrier ident code bit 2 detected | +G1-BG23 | %I1.3 |
| TRUE = Carrier ident code bit 3 detected | +G1-BG24 | %I1.4 |
| TRUE = Carrier detected at conveyor entry | +G1-BG26 | %I1.6 |
| TRUE = Carrier detected at conveyor exit | +G1-BG27 | %I1.7 |
Digital outputs
| Description | Reference tag | PLC address |
|---|---|---|
| TRUE = Drive belt in forward direction | +K1-QA1:A1 | %Q0.4 |
| TRUE = Drive belt in reverse direction | +K1-QA1:A2 | %Q0.5 |
| Select belt speed (FALSE = normal, TRUE = slow) | +K1-QA1:A3 | %Q0.6 |
| TRUE = Move stopper cylinder down | +G1-MB20 | %Q1.0 |
Half with bypass (PLC +K3-K5-KF1)
Digital inputs
| Description | Reference tag | PLC address |
|---|---|---|
| FALSE = Emergency stop not acknowledged | +K1-F2-KF1 | %I0.0 |
| TRUE = Stopper cylinder (branch) in lower end position | +G2-BG20 | %I1.0 |
| TRUE = Carrier detected at stopper (branch) / Stopper (branch) carrier ident code bit 0 detected | +G2-BG21 | %I1.1 |
| TRUE = Stopper (branch) carrier ident code bit 1 detected | +G2-BG22 | %I1.2 |
| TRUE = Stopper (branch) carrier ident code bit 2 detected | +G2-BG23 | %I1.3 |
| TRUE = Stopper (branch) carrier ident code bit 3 detected | +G2-BG24 | %I1.4 |
| TRUE = Carrier detected at conveyor entry (bypass belt) | +G2-BG26 | %I1.6 |
| TRUE = Carrier detected at conveyor exit (bypass belt) | +G2-BG27 | %I1.7 |
| TRUE = Stopper cylinder (application belt) in lower end position | +G2-BG30 | %I3.0 |
| TRUE = Carrier detected at stopper (application belt) / Stopper (application belt) carrier ident code bit 0 detected | +G2-BG31 | %I3.1 |
| TRUE = Stopper (application belt) carrier ident code bit 1 detected | +G2-BG32 | %I3.2 |
| TRUE = Stopper (application belt) carrier ident code bit 2 detected | +G2-BG33 | %I3.3 |
| TRUE = Stopper (application belt) carrier ident code bit 3 detected | +G2-BG34 | %I3.4 |
| TRUE = Congestion on application belt detected | +G2-BG35 | %I3.5 |
| TRUE = Deflector arm closed (carrier continues straight on bypass belt) | +G2-BG40 | %I4.0 |
| TRUE = Deflector arm opened (carrier gets diverted to application belt) | +G2-BG41 | %I4.1 |
| TRUE = Stopper cylinder (junction) in lower end position | +G2-BG42 | %I4.2 |
| TRUE = Carrier detected at stopper (junction) | +G2-BG43 | %I4.3 |
| TRUE = Congestion on bypass belt detected | +G2-BG44 | %I4.4 |
| FALSE = Junction occupied by carrier | +G2-BG45 | %I4.5 |
Digital outputs
| Description | Reference tag | PLC address |
|---|---|---|
| TRUE = Drive bypass belt in forward direction | +K3-QA1:A1 | %Q0.0 |
| TRUE = Drive bypass belt in reverse direction | +K3-QA1:A2 | %Q0.1 |
| Select bypass belt speed (FALSE = normal, TRUE = slow) | +K3-QA1:A3 | %Q0.2 |
| TRUE = Drive application belt in forward direction | +K3-QA2:A1 | %Q0.3 |
| TRUE = Drive application belt in reverse direction | +K3-QA2:A2 | %Q0.4 |
| Select application belt speed (FALSE = normal, TRUE = slow) | +K3-QA2:A3 | %Q0.5 |
| TRUE = Move stopper cylinder (branch) down | +G2-MB20 | %Q1.0 |
| TRUE = Move stopper cylinder (application belt) down | +G2-MB30 | %Q3.0 |
| TRUE = Close deflector arm (let carrier continue straight on bypass belt) | +G2-MB40 | %Q4.0 |
| TRUE = Open deflector arm (divert carrier to application belt) | +G2-MB41 | %Q4.1 |
| TRUE = Move stopper cylinder (junction) down | +G2-MB42 | %Q4.2 |
All information on this page is subject to change without notice