General data

ParameterValue
Mounting positions for application modules2
Electrical connectionCEE (16 A) for connecting to room infrastructure
Preconfigured modular plug for connecting to another CP Factory station
Pneumatic connectionHose coupling for connecting to room infrastructure
Preconfigured modular plug for connecting to another CP Factory station
Operating voltage400 VAC
Operating pressure6 bar
2x ControllerSiemens CPU 1512SP
One PLC per half of the station. One of both halves encompasses the bypass belt as well as the third belt with the application module.
2x HMISiemens Simatic TP700 Comfort
One HMI panel per PLC
I/O for base module8 DI / 4 DO onboard for PLC +K1-K5-KF1
20 DI / 11 DO onboard for PLC +K3-K5-KF1
3x Stopper unitPneumatic stopper cylinder with one end-position sensor
4x carrier detection & identification: inductive
RFID Read-Write-Head
Belt drive24 VDC motor
bi-directional controller with slow and high speed
RFID2x Turk BLCEN-2M12MT-2RFID-A bus node with 3 read-write-heads
JunctionPneumatic rotary cylinder with two end-position sensors
Other sensors4x carrier detection: optoelectrical
Sensors for collision avoidance when joining belt and bypass
Dimenions (H x W x D)980 mm x 1200 mm x 800 mm

PLC inputs & outputs

Half without bypass (PLC +K1-K5-KF1): identical to CP-F-LINEAR
Digital inputs
DescriptionReference tag PLC address
FALSE = Emergency stop not acknowledged+K1-F2-KF1%I0.0
TRUE = Stopper cylinder in lower end position+G1-BG20%I1.0
TRUE = Carrier ident code bit 0 detected+G1-BG21%I1.1
TRUE = Carrier ident code bit 1 detected+G1-BG22%I1.2
TRUE = Carrier ident code bit 2 detected+G1-BG23%I1.3
TRUE = Carrier ident code bit 3 detected+G1-BG24%I1.4
TRUE = Carrier detected at conveyor entry+G1-BG26%I1.6
TRUE = Carrier detected at conveyor exit+G1-BG27%I1.7
Digital outputs
DescriptionReference tag PLC address
TRUE = Drive belt in forward direction+K1-QA1:A1%Q0.4
TRUE = Drive belt in reverse direction+K1-QA1:A2%Q0.5
Select belt speed (FALSE = normal, TRUE = slow)+K1-QA1:A3%Q0.6
TRUE = Move stopper cylinder down+G1-MB20%Q1.0
Half with bypass (PLC +K3-K5-KF1)
Digital inputs
DescriptionReference tag PLC address
FALSE = Emergency stop not acknowledged+K1-F2-KF1%I0.0
TRUE = Stopper cylinder (branch) in lower end position+G2-BG20%I1.0
TRUE = Carrier detected at stopper (branch) / Stopper (branch) carrier ident code bit 0 detected+G2-BG21%I1.1
TRUE = Stopper (branch) carrier ident code bit 1 detected+G2-BG22%I1.2
TRUE = Stopper (branch) carrier ident code bit 2 detected+G2-BG23%I1.3
TRUE = Stopper (branch) carrier ident code bit 3 detected+G2-BG24%I1.4
TRUE = Carrier detected at conveyor entry (bypass belt)+G2-BG26%I1.6
TRUE = Carrier detected at conveyor exit (bypass belt)+G2-BG27%I1.7
TRUE = Stopper cylinder (application belt) in lower end position+G2-BG30%I3.0
TRUE = Carrier detected at stopper (application belt) / Stopper (application belt) carrier ident code bit 0 detected+G2-BG31%I3.1
TRUE = Stopper (application belt) carrier ident code bit 1 detected+G2-BG32%I3.2
TRUE = Stopper (application belt) carrier ident code bit 2 detected+G2-BG33%I3.3
TRUE = Stopper (application belt) carrier ident code bit 3 detected+G2-BG34%I3.4
TRUE = Congestion on application belt detected+G2-BG35%I3.5
TRUE = Deflector arm closed (carrier continues straight on bypass belt)+G2-BG40%I4.0
TRUE = Deflector arm opened (carrier gets diverted to application belt) +G2-BG41%I4.1
TRUE = Stopper cylinder (junction) in lower end position+G2-BG42%I4.2
TRUE = Carrier detected at stopper (junction)+G2-BG43%I4.3
TRUE = Congestion on bypass belt detected+G2-BG44%I4.4
FALSE = Junction occupied by carrier+G2-BG45%I4.5
Digital outputs
DescriptionReference tag PLC address
TRUE = Drive bypass belt in forward direction+K3-QA1:A1%Q0.0
TRUE = Drive bypass belt in reverse direction+K3-QA1:A2%Q0.1
Select bypass belt speed (FALSE = normal, TRUE = slow)+K3-QA1:A3%Q0.2
TRUE = Drive application belt in forward direction+K3-QA2:A1%Q0.3
TRUE = Drive application belt in reverse direction+K3-QA2:A2%Q0.4
Select application belt speed (FALSE = normal, TRUE = slow)+K3-QA2:A3%Q0.5
TRUE = Move stopper cylinder (branch) down+G2-MB20%Q1.0
TRUE = Move stopper cylinder (application belt) down+G2-MB30%Q3.0
TRUE = Close deflector arm (let carrier continue straight on bypass belt)+G2-MB40%Q4.0
TRUE = Open deflector arm (divert carrier to application belt)+G2-MB41%Q4.1
TRUE = Move stopper cylinder (junction) down+G2-MB42%Q4.2

All information on this page is subject to change without notice