General data

ParameterValue
Electrical connectionCEE (16 A) for connecting to room infrastructure
Preconfigured modular plug for connecting to another CP Factory station
Pneumatic connectionHose coupling for connecting to room infrastructure
Preconfigured modular plug for connecting to another CP Factory station
Operating voltage230 / 400 VAC
Operating pressure6 bar
ControllerSiemens CPU 1512SP
HMISiemens Simatic TP700 Comfort
I/O26 DI / 14 DO (PLC)
10 DI / 8 DO (Robot controller)
2x Stopper unitPneumatic stopper cylinder with one end-position sensor
4x Carrier detection & identification: inductive
RFID Read-Write-Head
3x Belt drive24 VDC motor
Bi-directional controller with slow and high speed
Loading robot armMitsubishi RV-4FL
6 axis
Maximum payload: 4 kg
Maximum range: 649 mm
Repetition accuracy: +/- 0,02 mm
Loading robot controllerMitsubishi CR750-D
Programming language: MELFA-BASIC V
Program memory: 512 programs
Position memory: 3,900 positions per program
Loading robot gripperParallel gripper Festo HGPL-14-40-A
CNC millEMCO Concept Mill 55
Pneumatic vice
DNC interface
Automated door
Travel distance (X / Y / Z): 190 / 140 / 260 mm
Effective Z stroke: 120 mm
RFIDTurk BLCEN-2M12MT-2RFID-A bus node with 2 read-write-heads
Other sensors4x carrier detection: optoelectrical
Sensors for collision avoidance when joining belt and bypass
Dimenions (H x W x D)1800 mm x 1200 mm x 2700 mm

PLC inputs & outputs

Digital inputs
DescriptionReference tag PLC address
FALSE = Emergency stop not acknowledged+K1-F2-KF1%I0.0
TRUE = Safety doors closed+H1-F2-KF2%I0.1
TRUE = Emergency stop button pushed+S1-F2-FQ1%I0.3
TRUE = Stopper cylinder (branch) in lower end position+G1-BG20%I1.0
TRUE = Carrier detected at stopper (branch) / Stopper (branch) carrier ident code bit 0 detected+G1-BG21%I1.1
TRUE = Stopper (branch) carrier ident code bit 1 detected+G1-BG22%I1.2
TRUE = Stopper (branch) carrier ident code bit 2 detected+G1-BG23%I1.3
TRUE = Stopper (branch) carrier ident code bit 3 detected+G1-BG24%I1.4
TRUE = Carrier detected at conveyor entry (empty belt)+G1-BG26%I1.6
TRUE = Carrier detected at conveyor exit (empty belt)+G1-BG27%I1.7
TRUE = Stopper cylinder (work belt) in lower end position+G1-BG30%I2.0
TRUE = Carrier detected at stopper (work belt) / Stopper (work belt) carrier ident code bit 0 detected+G1-BG31%I2.1
TRUE = Stopper (work belt) carrier ident code bit 1 detected+G1-BG32%I2.2
TRUE = Stopper (work belt) carrier ident code bit 2 detected+G1-BG33%I2.3
TRUE = Stopper (work belt) carrier ident code bit 3 detected+G1-BG34%I2.4
TRUE = Congestion on work belt detected+G1-BG35%I2.5
TRUE = Deflector arm closed (carrier continues straight on bypass belt)+G1-BG40%I2.6
TRUE = Deflector arm opened (carrier gets diverted to work belt) +G1-BG41%I2.7
TRUE = Stopper cylinder (junction) in lower end position+G1-BG42%I3.0
TRUE = Carrier detected at stopper (junction)+G1-BG43%I3.1
TRUE = Congestion on bypass belt detected+G1-BG44%I3.2
FALSE = Junction occupied by carrier+G1-BG45%I3.3
FALSE = Pallet present on carrier at work position+G1-BG50%I3.4
FALSE = Part present on carrier at work position+G1-BG51%I3.5
TRUE = Carrier detected at conveyor entry (bypass belt)+G1-BG52%I3.6
TRUE = Carrier detected at conveyor exit (bypass belt)+G1-BG53%I3.7
Digital outputs
DescriptionReference tag PLC address
TRUE = Drive empty belt in forward direction+K1-QA1:A1%Q0.0
TRUE = Drive empty belt in reverse direction+K1-QA1:A2%Q0.1
Select empty belt speed (FALSE = normal, TRUE = slow)+K1-QA1:A3%Q0.2
TRUE = Drive bypass belt in forward direction+K1-QA2:A1%Q0.3
TRUE = Drive bypass belt in reverse direction+K1-QA2:A2%Q0.4
Select bypass belt speed (FALSE = normal, TRUE = slow)+K1-QA2:A3%Q0.5
TRUE = Drive work belt in forward direction+K1-QA3:A1%Q0.6
TRUE = Drive work belt in reverse direction+K1-QA3:A2%Q0.7
TRUE = Move stopper cylinder (branch) down+G1-MB20%Q1.0
Select work belt speed (FALSE = normal, TRUE = slow)+K1-QA3:A3%Q1.7
TRUE = Move stopper cylinder (work position) down+G1-MB30%Q2.0
TRUE = Close deflector arm (let carrier continue straight on bypass belt)+G1-MB40%Q2.6
TRUE = Open deflector arm (divert carrier to work belt)+G1-MB41%Q2.7
TRUE = Move stopper cylinder (junction) down+G1-MB42%Q3.0

Robot controller inputs & outputs

Digital inputs
DescriptionReference tag Address
TRUE = CNC safety door opened+M55-XM1:13IN16
TRUE = CNC safety door closed+M55-XM1:14IN17
TRUE = CNC vise opened+M55-XM1:15IN18
TRUE = CNC vise fastened+M55-XM1:16IN19
TRUE = CNC in reference position+M55-XM1:17IN20
TRUE = CNC in program stop+M55-XM1:18IN21
TRUE = CNC has alarm+M55-XM1:19IN22
TRUE = Gripper opened+H1-K6-BG1IN900
TRUE = Gripper closed without part+H1-K6-BG2IN901
TRUE = Gripper closed and part gripped+H1-K6-BP3IN902
Digital outputs
DescriptionReference tag Address
TRUE = Start CNC program+M55-XM1:1OUT16
TRUE = Stop CNC forward feed+M55-XM1:2OUT17
TRUE = Open CNC safety door+M55-XM1:5OUT20
TRUE = Close CNC safety door+M55-XM1:6OUT21
TRUE = Open CNC vise+M55-XM1:7OUT22
TRUE = Fasten CNC vise+M55-XM1:8OUT23
TRUE = Open gripper+H1-K6-MB1OUT900
TRUE = Close gripper+H1-K6-MB2OUT901

All information on this page is subject to change without notice