Bypass (Rel. B)
  • General
  • Order numberD14008
    Type codeCPF-B-BYPASS
    SeriesCP Systems
    Sub seriesCP Factory
    CategoriesBase module
  • Description

  • This base module creates a linear material flow in two directions. It also provides two work positions for application modules, one of which can by bypassed. An automated junction lets carrier which don't have to go to the application module around it. That can reduce hold-ups in the material flow.
    The base module Bypass comes with a PLC and all interfaces for working with any application module and MES4.
    This base module is especially well souted for application modules with very long working times.

  • AttributeValue
    Mounting positions for application modules2
    Electrical connectionCEE (16 A) for connecting to room infrastructure
    Preconfigured modular plug for connecting to another CP Factory station
    Pneumatic connectionHose coupling for connecting to room infrastructure
    Preconfigured modular plug for connecting to another CP Factory station
    Operating voltage400 VAC
    Operating pressure6 bar
    2x ControllerSiemens CPU 1512SP F-1 PN
    One PLC per half of the station. One of both halves encompasses the bypass belt as well as the third belt with the application module.
    2x HMISiemens Simatic TP700 Comfort
    One HMI panel per PLC
    Network switchSiemens Scalance XB008
    I/O for base module8 DI / 4 DO onboard for PLC +K1-K5-KF1
    20 DI / 11 DO onboard for PLC +K3-K5-KF1
    3x Stopper unitPneumatic stopper cylinder with one end-position sensor
    4x carrier detection & identification: inductive
    RFID Read-Write-Head
    Belt drive24 VDC motor
    bi-directional controller with slow and high speed
    RFID2x Turk TBEN-S2-2RFID-4DXP bus node with 3 read-write-heads
    JunctionPneumatic rotary cylinder with two end-position sensors
    Other sensors4x carrier detection: optoelectrical
    Sensors for collision avoidance when joining belt and bypass
    Dimenions (H x W x D)980 mm x 1200 mm x 800 mm
  • Side without bypass (PLC +K1-K5-KF1)
    DescriptionReferenceDatatypeAddress
    Inputs
    FALSE = Emergency stop not acknowledged+K1-F2-KF1Bool%I0.0
    TRUE = Stopper cylinder in lower end position+G1-BG20Bool%I1.0
    TRUE = Carrier ident code bit 0 detected+G1-BG21Bool%I1.1
    TRUE = Carrier ident code bit 1 detected+G1-BG22Bool%I1.2
    TRUE = Carrier ident code bit 2 detected+G1-BG23Bool%I1.3
    TRUE = Carrier ident code bit 3 detected+G1-BG24Bool%I1.4
    TRUE = Carrier detected at conveyor entry+G1-BG26Bool%I1.6
    TRUE = Carrier detected at conveyor exit+G1-BG27Bool%I1.7
    Outputs
    TRUE = Drive belt in forward direction+K1-QA1:A1Bool%Q0.4
    TRUE = Drive belt in reverse direction+K1-QA1:A2Bool%Q0.5
    Select belt speed (FALSE = normal, TRUE = slow)+K1-QA1:A3Bool%Q0.6
    TRUE = Move stopper cylinder down+G1-MB20Bool%Q1.0
    Side with bypass (PLC +K3-K5-KF1)
    DescriptionReferenceDatatypeAddress
    Inputs
    FALSE = Emergency stop not acknowledged+K1-F2-KF1Bool%I0.0
    TRUE = Stopper cylinder (branch) in lower end position+G2-BG20Bool%I1.0
    TRUE = Carrier detected at stopper (branch) / Stopper (branch) carrier ident code bit 0 detected+G2-BG21Bool%I1.1
    TRUE = Stopper (branch) carrier ident code bit 1 detected+G2-BG22Bool%I1.2
    TRUE = Stopper (branch) carrier ident code bit 2 detected+G2-BG23Bool%I1.3
    TRUE = Stopper (branch) carrier ident code bit 3 detected+G2-BG24Bool%I1.4
    TRUE = Carrier detected at conveyor entry (bypass belt)+G2-BG26Bool%I1.6
    TRUE = Carrier detected at conveyor exit (bypass belt)+G2-BG27Bool%I1.7
    TRUE = Stopper cylinder (application belt) in lower end position+G2-BG30Bool%I3.0
    TRUE = Carrier detected at stopper (application belt) / Stopper (application belt) carrier ident code bit 0 detected+G2-BG31Bool%I3.1
    TRUE = Stopper (application belt) carrier ident code bit 1 detected+G2-BG32Bool%I3.2
    TRUE = Stopper (application belt) carrier ident code bit 2 detected+G2-BG33Bool%I3.3
    TRUE = Stopper (application belt) carrier ident code bit 3 detected+G2-BG34Bool%I3.4
    TRUE = Congestion on application belt detected+G2-BG35Bool%I3.5
    TRUE = Deflector arm closed (carrier continues straight on bypass belt)+G2-BG40Bool%I4.0
    TRUE = Deflector arm opened (carrier gets diverted to application belt) +G2-BG41Bool%I4.1
    TRUE = Stopper cylinder (junction) in lower end position+G2-BG42Bool%I4.2
    TRUE = Carrier detected at stopper (junction)+G2-BG43Bool%I4.3
    TRUE = Congestion on bypass belt detected+G2-BG44Bool%I4.4
    FALSE = Junction occupied by carrier+G2-BG45Bool%I4.5
    Outputs
    TRUE = Drive bypass belt in forward direction+K3-QA1:A1Bool%Q0.0
    TRUE = Drive bypass belt in reverse direction+K3-QA1:A2Bool%Q0.1
    Select bypass belt speed (FALSE = normal, TRUE = slow)+K3-QA1:A3Bool%Q0.2
    TRUE = Drive application belt in forward direction+K3-QA2:A1Bool%Q0.3
    TRUE = Drive application belt in reverse direction+K3-QA2:A2Bool%Q0.4
    Select application belt speed (FALSE = normal, TRUE = slow)+K3-QA2:A3Bool%Q0.5
    TRUE = Move stopper cylinder (branch) down+G2-MB20Bool%Q1.0
    TRUE = Move stopper cylinder (application belt) down+G2-MB30Bool%Q3.0
    TRUE = Close deflector arm (let carrier continue straight on bypass belt)+G2-MB40Bool%Q4.0
    TRUE = Open deflector arm (divert carrier to application belt)+G2-MB41Bool%Q4.1
    TRUE = Move stopper cylinder (junction) down+G2-MB42Bool%Q4.2
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